TOMRA launches new X-TRACT™ for aluminum recycling and processing
Faster, more precise detection
Offering groundbreaking innovations and high-speed sorting capability, the new X-TRACT™ features Dual Processing Technology, which increases the capacity per meter width. Its simultaneous single object and area processing allows operators to choose between high purity and high recovery sorting. Even adjacent, overlapping, and composite materials can be instantly identified and separated using data-driven decision making.
The high-throughput sorting system features a next-generation DUOLINE XRT sensor with two independent line scans positioned close to the input material for high precision detection and faster processing. Due to its close proximity to the material, the sensor also effectively detects copper wires and ultra-thin objects to reduce material loss and maximize profits. Its new x-ray source offers variable power with up to 1000w supply for high-throughput processing of multiple applications and grain sizes, from large fractions to fines (>5mm).
Enhanced Capability and Flexibility
With improved image capturing, the new X-TRACT™ delivers unrivaled sorting accuracy and its new intensity scale feature measures the relative thickness of objects. This eliminates the need for additional sensors and improves the detection of specific material groups like printed circuit boards.
While the previous generation of XRT metal sorting systems from TOMRA offered models that varied by application, the new X-TRACT™ is based on a modular machine concept. This gives operators the choice between high resolution or high sensitivity sensor systems and different valve blocks, but also enables more operational flexibility and easy upgrades to minimize long-term capital expenditures.
Machine trials in a production environment produce 10-30mm sized aluminum fractions with 99% purity levels. Alutrade, the UK’s largest independent aluminum recycling company and extrusion specialists was the first company to trial the new X-TRACT™ and compare its results to the previous model.
Terence Keyworth, Segment Manager Metals at TOMRA Recycling emphasized: “New X-TRACT™ gives recyclers and smelters opportunities to increase their revenues with high-purity aluminum fractions while lowering their carbon footprint and having enough material on hand to meet the market demand. The automotive and construction sectors rely on recycled aluminum to lower their carbon footprint – it’s a matter of being fast enough to supply the surging demand."
Designed with the Future in Mind
To extend the lifetime of the machine, the designers added enhanced sensor shielding in addition to its top-mounted x-ray source to protect its most valuable components and provide extra stability. The new sorting system that separates aluminum from heavy metals and super lights in a single step even comes with a 4-Year extended warranty on the x-ray source and XRT sensor to consistently meet high-performance standards and service levels.
Tom Jansen, Segment Manager Metals at TOMRA, explained: “Our partners in the aluminum industry rely on the lowest downtimes and long-term performance. X-TRACT™’s new design makes it faster and safer for plant operators to replace parts due to normal wear and tear with as little downtime as possible.” The machine’s new catcher hood allows for easier access for maintenance, whether performed by a service team or on-site staff that has been trained by TOMRA.
For more details about X-TRACT™ and highlights from the machine trials, please visit www.tomra.com/xtract